Design & Engineering Support
CAD, DFM, reverse engineering and technical documentation — support from concept through to production-ready design.
Get a QuoteOur design and engineering support services help turn initial concepts into practical, production-ready metal components and assemblies. From CAD modelling and technical drawings to material selection and design for manufacture, we develop solutions around your application, production requirements and budget.
Whether you need to refine an existing part or develop a new fabrication, we review geometry, tolerances, joining methods and finishing requirements to identify potential manufacturing challenges early. By considering how each component will be cut, formed, machined and assembled, we help reduce unnecessary complexity, improve fit and support a smoother transition from prototype to repeat production.
What's included
2D CAD Drafting
Our 2D CAD drafting service translates sketches, existing drawings and design requirements into clear technical documentation for metal fabrication. We prepare dimensioned part drawings, assembly layouts and fabrication details, including relevant tolerances, hole positions, bend lines and weld symbols. Each drawing communicates the information needed for production and inspection, helping minimise ambiguity, simplify revisions and keep workshop teams aligned with your specifications.
3D CAD Modelling
Our 3D CAD modelling service develops detailed digital models of metal components and assemblies, allowing you to assess shape, fit and function before production begins. From sheet metal enclosures to fabricated structures, we model individual parts and their connections to help identify clashes, check clearances and refine assembly arrangements. These models provide a foundation for design reviews, manufacturing drawings and prototype development, helping reduce avoidable changes on the workshop floor.
Design for Manufacture (DFM)
Our design for manufacture (DFM) service reviews metal component designs to make production more efficient and cost-effective. We assess material thicknesses, bend radii, hole spacing, tolerances and tool access against the intended fabrication processes. By identifying features that create unnecessary machining, difficult welds or excess waste, we recommend practical adjustments that preserve your part's function while improving manufacturability and consistency across production runs.
Sheet Metal Design & Development
Our sheet metal design and development service turns product requirements into workable designs for enclosures, panels, brackets and custom assemblies. We define folded geometry, develop flat patterns and account for bend allowances, material behaviour and joining details. Attention to seam positions, fastening points and component access helps each design progress from an initial concept to a fabrication-ready solution that fits together as intended.
Reverse Engineering
Our reverse engineering service converts existing metal parts into CAD models and technical drawings when original design data is unavailable. By measuring physical samples and examining their features, interfaces and assembly requirements, we develop documentation for replacement, modification or reproduction. Where components are worn or damaged, we assess critical dimensions and mating surfaces to help establish the intended geometry and support manufacturing decisions.
Material Selection
Our material selection service helps you choose suitable metals and grades for your component's operating conditions and manufacturing requirements. We weigh strength, weight, corrosion resistance and temperature exposure alongside formability, weldability and finishing compatibility. From steel and stainless steel to aluminium and other alloys, we assess practical options against availability and budget, helping balance production costs with the performance and service life your application requires.
Prototyping & Design Validation
Our prototyping and design validation service puts metal component designs to the test before full production. Physical prototypes allow us to check dimensions, assess fit and assembly, and evaluate function against agreed requirements. Findings guide adjustments to geometry, materials or fabrication details, helping resolve issues early and establish a more reliable design for manufacture.
Tooling, Jig & Fixture Design
Our tooling, jig and fixture design service develops practical solutions for locating, supporting and securing metal parts during fabrication, machining and assembly. We consider clamping forces, tool access, component tolerances and operator handling to create arrangements suited to each task. From welding fixtures to drilling jigs, these designs help reduce setup time, control movement and maintain repeatable positioning across production batches.
Engineering Analysis & Simulation
Our engineering analysis and simulation service evaluates how metal components and assemblies may behave under defined loads and operating conditions. We examine stress, deformation and potential areas of weakness to guide decisions on geometry, material grades and reinforcement. By comparing design options before manufacture, we help target improvements and support prototype testing, with results assessed against the assumptions and performance requirements of your application.
Technical Documentation
Our technical documentation service brings together the information needed to manufacture, assemble and inspect metal products. We prepare bills of materials, fabrication specifications, assembly instructions and inspection criteria tailored to your project. Clear part references and revision records help teams work from consistent information, supporting supplier coordination, component traceability and future maintenance or design updates.
Great parts start with great design — let's engineer yours.
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